Top rated level measurement instruments manufacturer: Data Analytics – IIoT devices generate large amounts of data. Radar sensors equipped with IIoT capabilities often include built-in analytics tools that seamlessly integrate with industrial data analytics platforms. This empowers organizations to extract insights from collected data enabling informed decision making. Enhanced Connectivity – To fully participate in the IIoT ecosystem, radar sensors are equipped with versatile connectivity options such as Ethernet, Wi-Fi or cellular networks. These connectivity options ensure integration with existing control and data acquisition (SCADA) systems or cloud based platforms. Discover more details on level measuring instruments.
Ground interference refers to one of the two output ends of the radar level gauge (or compensation line), and its AC voltage to the ground is called the ground interference voltage. This disturbance is also known as longitudinal, in-line mode or in-line state disturbance. Generally speaking, the interference voltage to ground can reach several volts or even more than 100 volts. The above is the interference of the radar level gauge we discussed. When we install or use the radar level gauge, we can also determine whether your use environment will cause these interferences to the level gauge according to the above situation. If these conditions exist, anti-interference measures must be taken to ensure that the level gauge can serve you better.
There is AC interference and the voltage is high. For example, for the radar level meter used in the production line, the power supply requirement is 24VDC (typical value), but in the on-site measurement, it is found that the power supply is displayed as 27.2V, which is significantly higher than 24VDC, resulting in a large measurement result and even a radar level meter. crash phenomenon. The installation position of the radar level meter is incorrect, which leads to deviations in the measurement. For example, the accumulation of aggregates in the transfer bin is a “mountain”-shaped cone, but only one radar level meter is installed near the discharge port of the return belt. , the installation position is too close to the discharge opening of the return belt, and at the same time, it is too far from the discharge opening of the feeding belt on both sides. Just below the radar level meter is the drop point of the return belt. If the distance is too close, the aggregate in the falling process will interfere with the radar level meter and form false reflections.
Measurement accuracy, the accuracy of ordinary radar is generally ±10mm, and the accuracy of precision radar is ±3mm. Selection according to the actual needs of production. Range, according to actual needs, choose the antenna size. Note that the actual range is reduced in complex environments. Antenna type and antenna size, the larger the antenna size, the larger the measured range and the stronger the anti-interference ability. The antenna types of radar level gauge are rod type, bell mouth type, paraboloid and so on.
The electromagnetic wave emitted during measurement can pass through the vacuum, no transmission medium is required, and the anti-interference ability is strong, and it is not affected by temperature, wind, water vapor, water mist, rain, etc. It can be used for liquid level measurement of almost all liquids, and can be continuously measured on-line unattended. Large measurement range, high precision, mature technology and stable performance.
Level Measurement Considerations: Taking advantage of a specific technology’s ability to reliably address the level measurement in either of these vessels, especially the blowdown flash tank, in a plug-and-play type installation and commissioning format is an easy way to ensure optimal performance. This forgoes calibration, external hardware or inputs. Estimates of up to 49 percent of the energy can be recovered through the use of flash steam routed to heat exchangers or the deaerator to preheat boiler makeup water or support the deaeration process, respectively. In addition, better level control technology at the boiler side eliminates energy losses resulting from unnecessary blowdown to prevent carryover conditions. See more information at https://www.kaidi86.com/.
So what can be done about these difficulties? Under the condition of strong dust, on the one hand, the radar with high transmitting energy can be selected, on the other hand, the measurement software with continuous measurement algorithm of wave-loss waiting can be selected. When the radar encounters strong dust, it will not misjudge the measurement result even if the radar loses wave for a short time. After entering the state of continuous measurement algorithm, if the reflection wave of real material surface can be recognized within the set waiting time, the correct measurement value of material surface can be obtained. In the past, only a few foreign radars have this function. At present, there are also domestic radars with this function, and the practical application effect is very good.
With emphasis placed on customer satisfaction, innovation, product development and overall business transformation, the company continued to innovate and expand with each passing year. KAIDI has successfully achieved global recognition, obtaining the leading position as Asia’s top process automation sensor manufacturer. In the past 5 years, the company has undergone tremendous growth and development – flourishing internationally and providing customers worldwide with the best customized solutions for process automation. Kaidi Energy is a level gauge manufacturer which more than 20 years of industrial automation experience.
Under many operating conditions, ultrasonic level meter and radar level meter are commonly used. Some users are very entangled in the choice of these two level meter and do not know how to choose. Today, let’s talk about the principles and selection principles of these two types of level meter . Principle and selection principle of ultrasonic level meter. Working principle: The ultrasonic pulse probe emits a beam of ultrasonic pulses to the measured medium, and the sound wave is reflected by the liquid surface. The distance between the liquid levels is measured by measuring the time difference between the emission and reflection of the sound waves. Since the ultrasonic level gauge is not a liquid, it can be used to measure corrosive, non-volatile and non-foaming places.
When the cover above the closed metal cover is opened, the false signal disappears, the overall noise line decreases, and the echo curve decreases. After analysis, it is determined that the closed metal cover is the main cause of false signals, the radar level meter antenna is made of plastic, and the radar waves emitted by the antenna leak into the external environment. The closed metal shield is used to cover the instrument, and the leaked radar wave signal is received by the antenna after several reflections inside the shield, generating a false level. Therefore, the metal shield was modified to a ring-shaped non-sealed shield at a later stage, and the radar level meter jump was significantly reduced.
